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That a conveyor chain is tight enough is very important for a big factory such as Ocean. Things could get out of order if the chain is too loose and that could lead to a major problem. If the chain is too tight, it can accelerate chain wear and create other problems. This is why it is important to follow the proper steps and get the chain adjusted right.
Chain tension is very important, why?
Tension is the Key Having the right tension in a conveyor chain is really important. When the chain is too loose, it slips on the gears. So the stuff on the conveyor may not slide well; it may fall. A chain that is too tight can apply too much pressure to the motor and other components, causing premature wear. Balancing is really helpful — everything functions properly.
Chain Adjusting Tools
Gather these tools before you begin:
Wrench to remove/tighten the bolts for the chain tensioner.
A tape measure used to measure the clearance between the bottom of the chain and the conveyor.
A reminder what setting cc chain tensioner is put on.
Saftey gloves, to guard your hands while you work.
Steps to Adjust Chain Tension
With your tools in hand, here’s how to check and adjust the chain tension:
Loosen the tensioner’s bolts with the help of the wrench.
Use the tape measure to measure the gap between the bottom of the conveyor and the chain. There should be 1/4 to 1/2 inch left.
If it is too loose, go back and adjust the tensioner to tighten the heavy duty conveyor chain. If the belt is too tight, slide the belt tensioner downward to loosen the next time.
When the chain is at proper tension, re-torque the tensioner bolts.
And just put a mark while it’s there so you know when you come back, you’ll need to check your tensioner.
How to Prevent Chain Tension Woes
To prevent problems with overhead Chain conveyor system follow these suggestions:
Monitor tension frequently to identify problems early.
The chain lasts longer if regularly lubricated.
Search for wear to the chain or gears and replace these too if necessary.
Educate your crew on how to properly tension the chain.
Maintaining Your Conveyor Chain : Tips and Advice
To ensure that you keep your conveyor chain in tip top condition, be sure to carry out your maintenance using these few tips:
Clean the chain to avoid clogging on a regular basis.
Look for loose bolts or worn parts that can affect the tension.
Pay attention to the tension indicator, and adjust as necessary.
Balance your tires and schedule regular maintenance so that you can catch problems before they become major issues.
